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Introduction

Haco & Mubea

 

Components

NC Controller

Pneumatics

Guides & Drive Systems

Technical Info

Accuracy - Laser Tracker

 

Software

Profile 3D

Pyramid 3D

 

5-Axis Center Mega-Flex

Mega-Flex

Mega-Flex Twin Head

 

5-Axis Center Multi-Flex

Multi-Flex

Multi-Flex Twin Head

 

5-Axis Center Profile-Flex

Profile-Flex

Profile-Flex Twin Head

 

4-Axis Center & Sawing

Alu-Flex

Alu-Flex Twin Head

 

4-Axis Center

Dyna-Flex

Rota-Flex

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intro | Details | Pictures | Movies

MACHINING CENTER ALU-FLEX 8820 & 10320

 

Alu-Flex - machine

 

 

 

 

 

 

 

 

Photo: Machining Center Alu-Flex 8820

 

Alu-Flex - working area

3D-drawing: Machining Center Alu-Flex - Singe Profile - with angular tools (optional), pneumatic saw unit (standard), CNC saw unit (optional)

 

3D-drawing: Machining Center Alu-Flex - Double Profiles - with angular tools (optional), pneumatic saw unit (standard), CNC saw unit (optional)

 

 

MACHINING CENTER ALU-FLEX - MACHINE SPECIFICATIONS

 

SAW UNIT 0°

 

Photo: Machining Center Alu-Flex - Standard pneumatic tilting Saw unit at 0°

MACHINING CENTER ALU-FLEX - Specifications - Alu-Flex 8820

  • Maximum work piece dimensions which can be processed = 8.820 x 550 x 200 mm.
  • Maximum work piece dimensions including sawing = 7.620 x 550 x 200 mm.
  • We construct any length of these models on demand.
  • Pneumatic saw unit (option CNC tilting)
  • Rapid X = 80 m/min, rapid Y = 60 m/min, rapid Z = 30 m/min, rapid A = 90°/sec

MACHINING CENTER ALU-FLEX - Specifications - Alu-Flex 10320

  • Maximum work piece dimensions which can be processed = 10.320 x 550 x 200 mm.
  • Maximum work piece dimensions including sawing = 9.120 x 550 x 200 mm.
  • We construct any length of these models on demand.
  • Pneumatic saw unit (option CNC tilting)
  • Rapid X = 80 m/min, rapid Y = 60 m/min, rapid Z = 30 m/min, rapid A = 90°/sec

 

WORKING AREA AND SAFETY PRECAUTIONS

  • All models are standard delivered with safety fences on the left, right and back side of the machine.
    The front side is protected with a CE certified led safety curtain to protect the working area.
  • As an option all our models can be equipped as 2 working zones with CE safety scanner. The great advantage of scanners is that there are no barriers in the middle of the machine, which makes loading and unloading a lot easier when switching from 2 zones to 1 large working area.

 

 

MACHINING CENTER ALU-FLEX - 4-AXIS Spindle & tool TURRET


 

MACHINING CENTER ALU-FLEX - Specifications 4-axis spindle

  • 10 kW (S1), 12 kW (S6) - 22.000 RPM – HSK-F63 tool holders.
  • The spindle is water cooled with an airco system.
  • CNC rotation of the spindle (A-axis) between -90° and +90°

 

MACHINING CENTER ALU-FLEX - Specifications tool turret

  • CNC rotary tool turret of 12 places
  • Maximum tool length 160 mm
  • Maximum tool diameter is 120 mm
  • We can not load angular tool holders.

Alu-Flex - 4-axis spindle & Tools turret


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3D-Drawing: Machining Center Alu-Flex - Spindle with A-axis 3D-Drawing: Rotary tool turret of 12 places.

 

MACHINING CENTER ALU-FLEX - Specifications angular tools and specific tool turret

  • 2 station tool turret which can rotate 180° (pictures below has 2 x 2 station tool turret)
  • Maximum tool length 200 mm
  • Maximum tool diameter is 330 mm
  • We can load angular tool holders and standard tool holders with large tools.
  • The tool turret for angular tools does not travel with the x-axis.

Alu-Flex - angular tools & Tools turret

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3D-Drawing: Machining Center Alu-Flex - Spindle with angular tools 3D-Drawing: Special tool turret for angular and large tools.

 

 

 

MACHINING CENTER ALU-FLEX - Saw unit

 

SAW UNIT 45°

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Photo: Machining Center Alu-Flex - Standard pneumatic tilting saw unit at 45°

 

MACHINING CENTER ALU-FLEX - Specifications saw unit

  • Spindle of the saw unit is 2.2 KW - 2 800 rpm.
  • Y-axis Y2 has a programmable speed of 30 m/min.
  • Net working height of the profile section during:
    • vertical sawing (0°): 200 mm.
    • miter sawing (-45°): 100 mm.
    • miter sawing (+45°): 120 mm.
  • Pneumatic over turning saw unit with 3 positions (-45°/0°/+45°) is standard.
  • CNC over turning between -45° ane +45° of the saw unit is optional.

 

The most efficient working flow for the production of doors and windows

NESTING

3D-Drawing: Machining Center Alu-Flex - Nesting step by step for doors and windows - Standard available with the Alu-Flex

 

Explanation of the flow proces (3D - drawing above)

  • Select the program of the full bar length manual of with scanning of a barcode.
  • The clamps will be automatic set a the correct position.
  • Load the full bar length on the machines.
  • Start the program, the machine will drill, mill tap the pieces.
  • During this fabrication the NC of the machine can:
    • Print new lables to identify the new parts when we have a lable printer available.
    • Select the next program of the full bar length manual of with scanning of a barcode to check the profile and type of clamps needed. We are able to prepare these matters during proces the current part.
  • When mitre cut is requested the machine will cut first all -45° saw cuts and than all +45° saw cuts, when we only need a straight saw cut, the machine cuts this in on time.
  • The gantry will park at the end of the program.
  • We can now lable the parts and unload the machine.

 

 

MACHINING CENTER ALU-FLEX - CLAMPS

MACHINING CENTER ALU-FLEX - Specifications clamps

  • The number of clamps can be 12 or 16.
  • All our clamps can be split up in a bottom part and a top part.

We can move the clamps in the lenght of the machine in different ways:

  • Clamps moved by the X-axis (the column) of the machine (clamp pro clamp)
  • Clamps can be moved with an individual servo motor / clamp (all clamps moved simultaneously)

Alu-Flex - clamps X=CNC Y=mechanical counter

3D drawing: at the left --> CNC moved bottom plate, at the right CNC moved bottom plate with clamp with manual turing system for the width.

We can adjust the clamps in the width of the clamp depending on the width of the work piece:

  • Manual modified depending on the width of the workpiece (clamp pro clamp)
  • Manual turning system with mechanical counter which adjusts the width of the clamp (clamp pro clamp)
  • Automated turning system which adjusts the width of the clamp (clamp pro clamp)

Alu-Flex - clamps bottom plate and manual clamp

3D drawing: at the left --> X-axis moved bottom plate Clamp, at the righ --> X-axis moved bottom plate Clamp with manual clamp for the width.

 

 

MACHINING CENTER ALU-FLEX - SPLITTING BAR SYSTEM


MACHINING CENTER ALU-FLEX - Specifications splitting bar system

  • For automated fabrication of curtain walls and door and window pieces where machining on the ends is required, we need to able to separate the work pieces after splitting up so we are able to cut at the ends.
  • When the machine is not equipped with CNC positioned clamps (each clamp has is own servo motor) in the length of the machine, we can offer an automated system to separate the work pieces after splitting up.

Alu-Flex - pull bar system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Photo: Machining Center Alu-Flex - Splitting bar system to separate the work pieces

 

The most efficient working flow for the production curtain walls or doors and windows part that needs to proces at the ends.

NOTCHING CURTAIN WALL

3D-Drawing: Machining Center Alu-Flex - Notching step by step for doors, windows and curtain wall

 

Explanation of the flow proces (3D - drawing above)

  • Select the program of the full bar length manual of with scanning of a barcode.
  • The clamps will be automatic set a the correct position.
  • Load the full bar length on the machines.
  • Start the program, the machine will drill, mill tap the pieces.
  • During this fabrication the NC of the machine can:
    • Print new lables to identify the new parts when we have a lable printer available.
    • Select the next program of the full bar length manual of with scanning of a barcode to check the profile and type of clamps needed. We are able to prepare these matters during proces the current part.
  • The machine cuts the full bar lenght in pieces.
  • The gantry bar system or the CNC-clamps (each clamp has is own servo motor) will move the parts away from each other.
  • Now we are able to cut at the ends and finish the parts.
© Mubea Systems 2012